Application Scope
Steel pipe seam annealing, smelting, heat penetration, hot forging and heat preservation of metal, quenching, metal heat treatment of annealing, normalizing and tempering etc.
Function Structure
1. SCR medium frequency induction heating power supply adopts AC-DC-AC variable frequency power supply structure. The rectifier of the power supply adopts 3-phase thyristor rectifying. 12-pulse thyristor rectifier can be adopted for large power equipment to enhance power grade and decrease grid side harmonic current. The inverter adopts high voltage large power high speed thyristor module to form inverter power unit, to realize large power output through the superposition of inverter power unit. The resonant tank circuit adopts parallel resonance, and parallel, multivoltage or transformer mode can be selected for different load heating.
2. The whole unit of equipment is composed of SCR medium frequency power supply, resonant tank circuit, circulation soft water cooling system, console (optional), automatic control system (optional).
Technical Features
Perfect structure design
1. Integration design of switchgear rectifying cabinet and inverter output cabinet, with compact structure and small size.
2.The grid side power coefficient≥0.92. 12-pulse thyristor rectifier can be adopted for large power equipment with high DC voltage and small grid side harmonic current.
3.Power combination of the inverter bridge is accomplished by the way of power unit superposition, which is convenient for installation and repair.
4.High standard electromagnetism compatibility design, electromagnetism radiation meets national standard. Closed cabinet design, meeting rigor environmental requirements on site.
5.Resonant tank circuit mode is an independent design as per user’s actual requirement with convenient and flexible site layout.
Full digital control system
1. 3-phase rectifier adopts high cost performance MCU controlling to realize precise synchronism trigger with high control precision and small grid-side non characteristic harmonic.
2.Resonant inverter adopts CPLD to form full-digital control system that is characterized by their automatic constant angle, high phase-lock precise and wide scope of phase-lock.
3. The power supply has perfect protection function with reliable working and low failure rate.
HMI and fault diagnosis system (optional)
1.Adopt PLC and touch screen to form perfect HMI system.
2.Realize integrated automatic control of power supply system.
3. Fault display and diagnosis system.
Main Technical Parameter
model
AC input
Rectifying mode
Power coefficient
Rated DC voltage
Rated DC current
Frequency
Scope
Working status
KGPS 500-2000kW
/0.5-3kHz
3AC380V
50/60Hz
6
0.95
500V
1000A-
4000A
500-
3000Hz
continuous
incontinuous
KGPS 2000-10000kW
/0.1-2kHz
3AC380V*
50/60Hz
12
0.95
1000V
2000A-
10000A
100~
2000Hz
continuous
incontinuous
KGPS 10000-20000kW
/0.1-1kHz
3AC600V*
50/60Hz
12
0.95
1500V
6600A-
13000A
100~
1000 Hz
continuous
incontinuous
Reference for Selection of Medium Frequency Induction Heating Equipment for Thyristor
power:
:(weight of heated metal per second) kg;
:(temperature rise)℃;
:(specific heat capacity of metal),(steel) 0.165,(copper) 0.085,(Aluminum) 0.14;
:(heating efficiency),(copper)0.3,(Aluminum)0.4,(steel, below the Curie point) 0.75、(steel, above the Curie point) 0.6.
frequency:
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(when , the equipment has the highest heating efficiency).
distribution capacity:
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:(simultaneity factor) 0.8~0.9
Can be customized according to user’s grid; General design, can be designed as per user’s technics; For more information, please contact EECTECH